Penatron 4034- Rapid Concrete Repair

Product Description

Penatron 4034 is a very rapid set, high-strength, ultra-low viscosity concrete repair polymer. This two-part polymer system is designed for rapidly rebuilding deeply spalled or damaged concrete surfaces, broken control joints and repairing cracks in concrete rapidly even in cold conditions.

Heavy Loads in 10 to 15 Minutes:  Penatron 4034 repairs are put back in service in minutes after the installation is made.   The Penatron 4034 is intended for use in damaged concrete, from parking decks to control joints or warehouse spalls.  This product is especially useful in these areas where down time is limited and a facility must operate around the clock.

Unique Characteristics:  4034 is very low in viscosity, allowing the product to deeply penetrate and "nano-lock” into the concrete better than epoxy and does not become brittle.

Below Zero: The product is unique in that it can repair spalls of almost any size at below zero temperatures.

Man Hours: The 4034 is intended to be extremely fast setting, reducing working time, man hours and down-time.  4034 is ideal for damage repair to concrete surfaces that will be coated.  The product can be ground smooth and become almost invisible when properly coated.

Advantages
•    SATISFIES OSHA FLOOR FACILITY SAFETY AND SURFACE CONDITIONS FOR FORK LIFT OPERATORS
•    RAPID FLOOR REPAIRS REDUCE DROPPED FORK TRUCK LOADS
•    SAVES BEARINGS AND WHEELS ON ELECTRIC PALLET JACKS AND COLD STORAGE ELECTRIC LIFTS
•    INCREASE PRODUCTIVITY BY PROVIDING SMOOTH OPERATING SURFACES AT ANY TEMPERATURE
•    REDUCES FACILITY "DOWN-TIME” & MAINTENANCE MAN HOURS
•    MEETS USDA REQUIREMENTS
•    FUEL RESISTANT
•    BACK-IN-SERVICE TIME 10-15 MINUTES
•    NANO-LOCKS INTO CONCRETE, VERY LOW VISCOSITY

Uses and Areas
•    ALL CONCRETE SPALL/DAMAGE REPAIR
•    REBUILDING CONTROL JOINTS, FLOOR REPAIR
•    KNITTING CRACKED CONCRETE WITH REBAR
•    SHALLOW SPALLS ON WAREHOUSE FLOORS & BRIDGE DECKS 
•    SPALLS AND CRACK REPAIRS IN FORK LIFT TRAFFIC AREAS
•    GRADE MATCHING   
•    FILL & REPAIR SPALLS BEFORE COATING

General Physical Characteristics:

Preparation:  Concrete must have a minimum 28-day cure prior to application.  The area must be dry.  Clean the surface and remove all unsound concrete, dust and debris.  Prepare surface using a dry diamond blade or a twisted wire wheel for spalls.  Cut perimeter of damage with dry diamond blade to form a key-way.

Application:  Mix 4034 at a 1:1 ratio. Use a speed mixer, jiffy mixer or other multi-blade mechanical mixer only.  No paddle mixers.  Mix part A and B mechanically at high speed for approximately 30 seconds.  Blend mixed product into sand quickly.  Mix product and sand for another 30 seconds and immediately pour into the prepared applications area.  Work into the repair area quickly.  Screed to finished grade and allow to set; top surface with product as needed and broadcast additional stand as needed.  For better finished repair surface, pour grout mix slightly high above the finished grade.  Allow to set and grind using a grinder fitted with a fine grit Zec wheel.  Work in circular motion to grind/smooth to finished grade.  Seal the surface, using mixed product, neat with no sand.