Solutions For Problem Applications!Bond Seal830. 100% solids, polyurea/urethane formula.
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1000 Series Polyurea Sprays
Penatron 1007
Product Description
Penatron 1007 is a two-component, rapid set, high performance, 100% polyurea elastomer spray coating formulated for high physical properties, hydrolytic stability, and low permeability.** Designed for extremely high performance, Penatron 1007 is a 100% solids material.
**Formulated for flexibility, toughness, high tensile strength and adhesion with excellent chemical and fuel resistance.
5-8 SECOND SET TIME
TACK FREE IN 30 SECONDS
HIGH BOND STRENGTHS TO SUBSTRATE
600% ELONGATION
The 1007 is a true polyurea and not a hybrid product. Application substrate temperatures are 20°F to 200°F. Penatron 1007 is applied via Gusmer heated equipment such as the HV-20/35 or larger. 1007 conforms to the requirements of the USDA for incidental food contact. Advantages
SUPERIOR ELONGATION – 600%+
EXCELLENT FOR CONTAINMENT, REFINERIES, CHEMICAL PLANTS, MARINE APPLICATIONS AND OTHER INDUSTRIAL FACILITIES
DESIGNED TO CHEMICALLY BOND TO ASTC PRIMERS
1007 FORMS A NEARLY INDESTRUCTIBLE PROTECTIVE BARRIER ON ANY SURFACE IT IS APPLIED TO
DESIGNED EXCEPTIONALLY CHEMICAL RESISTANT.
EXTREMELY TOUGH: HIGH IMPACT & ABRASION RESISTANCE
CURES RAPIDLY AND EFFICIENTLY, WITH LITTLE ODOR
USES AND AREAS
ROOFING SYSTEMS
NON-SKID SURFACES, REQUIRING HIGH IMPACT AND/OR CHEMICAL RESISTANCE
Moisture Vapor Reduction: Penatron 1007 should be applied to concrete surfaces as part of a "coating system” in which ASTC moisture vapor barriers and primers are used. Since concrete will "out-gas,” using the CMW 8000 moisture vapor barrier treatment and the Penprime 7001 primer prior to application of the 1007 is the best way to reduce the effects of concrete "out-gassing.” When using this system, the coating achieved is seamless, aesthetically pleasing, exceedingly tough, and guaranteed to last a very, very long time.
Priming: Penatron 1007 is specially engineered to chemically cross-link ("bond with”) with the ASTC primer Penprime 7001. When applied together, the primer and coating actually chemically bond together to form a truly superior substrate coating system.
Notes on application: The best spray application results are obtained when the ambient temperature is decreasing. Out-gassing will decrease as temperature falls. In applications where it is not possible to use the temperature to your advantage, it is suggested that the ASTC’s CMW be used in conjunction with Penprime 7001 or 6012-2F epoxy prior to the polyurea coating.
Preparation: Concrete must have a minimum 28-day cure prior to application. Remove any curing agents, form release materials, oils, waxes, moisture or any materials that may prevent the product from successfully bonding to the substrate. Clean and wash to remove contaminants and maintain pH 8.0-11.0.
*Perform a Moisture Vapor Test before making a coating application on concrete. Provide rough profile of a minimum of 2 mils. Review ASTM D4259 Abrading Concrete and ASTM F1869 Measuring Moisture Vapor Emission. Seal/repair all bug-holes, cracks and spalls; see ASTC data sheets on 830, 4034 and 3004 (joints). Steel – Near white sand blast per SSPC-SP10/NACE 2. Welds, seams, edges, etc. – grind/blast smooth and provide 2 mil profile. Immersion – review SSPC-SP1.
Application: Use only Gusmer or Graco heated, high pressure spray equipment & impingement gun. Maintain a fluid pressure minimum of 2,000 psi and minimum heat 160ºF. Substrate Surface temperature should be -20ºF to 120ºF. Apply at no less than 5ºF above dew point. **Please note that Spraying Penatron 1007 requires specialty spray equipment. Therefore, the applicator must be a professional qualified in the use of high heat/pressure spray equipment and specialty polymers.
Color: Black, Dark Gray, Khaki Tan. Note that Aromatic systems will shift color from exposure to ultraviolet radiation (i.e. sunlight). The Khaki Tan color will resist changing color most efficiently. Aliphatic top coats (i.e. Penatron 5500) are often used to provide stable color.
Limitations: Do not use on wet surfaces or expose part A to moisture. Keep drums out of direct sunlight and store drum kits on wood pallets at room temperature. Always mix part B before using. Pre-heat drums as needed per environmental temperature. Best results over vapor barrier and/or compatible primer.
Shelf Life: 1 year; store between 40°F and 100°F. Solids: 100% Components: Two part system; 1:1 ratio Packaging: 10 Gallon Kits & 110 Gallon Kits VOC Content: 0gms/1 or 0.0 lbs/gal
Penatron 1006 is a two component, high wet-out, long open time, aromatic MDI and multifunctional polyurea amine blend. The polymer system is "pure polyurea" and is not modified using urethane or other additives.
Unique Properties
SLOW GEL & SET TIME
HIGHER BOND STRENGTHS TO SUBSTRATE DUE TO SLOWER SET TIME AND "WET-OUT",
GREATER PENETRATION INTO FABRICS AND REINFORCING MATTING
HIGHER OVERALL TENSILE STRENGTH WHEN NEAT AND EXTREMELY HIGH WHEN USED AS A PENETRATING POLYUREA AMALGAM/FABRIC SYSTEM
EXCELLENT IN MARINE ENVIRONMENTS
HIGH HYDROLYTIC STABILITY
The polyurea structure is very durable with 100% solids and a set time of 6 to 8 minutes. This aromatic polyurea is extremely tough with excellent adhesive properties and very good chemical resistance. Penatron 1006 is applied via high pressure heated equipment such as the HV-20/35 or larger. It conforms to the requirements of the USDA for incidental food contact. It is formulated to be hard, non-brittle, flexible, fast set with impact and abrasion resistance. Gel Time is 65 seconds allowing approximately two to three minutes for self leveling or for broadcasting aggregate into the product.
Advantages
"SLOWED" SET TIMES - 6 TO 8 MINUTES
EXCELLENT BOND DEVELOPMENT & BETTER "WET-OUT" CONTACT TIME
DESIGNED TO CHEMICALLY BOND TO ASTC PRIMERS
EXCELLENT WITH REINFORCING FABRICS.
PROTECTS CONCRETE AND OTHER SURFACES, WOOD, METAL, ETC.
CHEMICAL RESISTANT, HIGH IMPACT & ABRASION RESISTANCE, TACK FREE IN 6 - 9 MINUTES
Coefficient of Leaner Thermal Expansion ASTM C531 (in/in/°F)
4 x 10-5
Moisture Vapor Reduction: Penatron 1006 should be applied to concrete surfaces as part of a "systems approach". Use with CMW vapor barrier treatment for the concrete and the Penprime 1 as the primer, pinholes are reduced.
Color: Black, Medium Gray, Kaki Tan. Note: Aromatic systems will shift color from exposure to UV. Dark colors resists color change more then light colors.
Preparation: Concrete must have a minimum 28 day cure prior to application. Remove any curing agent, form release materials, oils, wax, moisture or any material that may effect bonding. Clean and wash to remove contaminants and maintain pH 8.0-11.0. *Perform a Moisture Vapor Test before making the coating application on concrete. Provide rough profile minimum 2 mils. Review ASTM D4259 Abrading Concrete and ASTM F1869 Measuring Moisture Vapor Emission. Seal/repair all bug-holes, cracks and spalls, see ASTC data sheets on 830, 4034 and 3004 (joints). Steel; Near white sand blast per SSPC-SP10/NACE 2. Welds, seams, edges, etc. grind/blast smooth and provide 2 mil profile. Immersion – review SSPC-SP1.
Prime: Prime when needed with ASTC primer Penprime 7001 or 6012-2F moisture tolerant epoxy. Prime 1 to 2 hours prior to the 1006 application for best results. Avoid heavy mil thickness of primer, maintain mil profile with primer. Steel; prime immediately after cleaning to avoid flash rusting.
Application: Use only Gusmer or Graco heated high pressure equipment & impingement gun equipment, fluid pressure of 2,000 psi. Minimum heat 160ºF. Surface temperature -20ºF to 120ºF. Apply at not less than 5ºF above dew point. Apply at specified mil thickness over primer as required for the application. Spraying Penatron 1006 requires special equipment, user must be a professional applicator qualified in the use of high performance polyurea materials and specialty application equipment. Use OPEN time for aggregate broadcasting, seed aggregate no longer then 2 to 3 minutes after the product has been applied.
Limitations: Do not use on wet surfaces or expose part A to moisture. Keep out of direct sunlight, store drum kits on wood pallets at room temperature. Always mix the part B before using. Pre-heat drums as needed per environmental temperature. Best results over vapor barrier and/or compatible primer. Protect from cold during storage and shipping.
Shelf Life: 1 year, store between 40°F and 100°F. Packaging: 110 gallon kits